LIQUID ORAL PLANT

“Swiss”The Liquid Manufacturing Plants are ideal tools for the pharmaceutical industry for the production of Oral Liquids. It is specially designed to take care of two critical factors which directly affect the quality of the Liquids. Minimum manual handling of Liquid. Effective cleanness during manufacturing. Capacity ranges from 50L to 20,000L. Needless to say, it also provides the benefits of the effective manpower utilization.Swiss Liquid Manufacturing Plant consists:

  1.    Sugar Syrup Vessel
  2.    Pre-filtration unit
  3.    Manufacturing Vessel
  4.    Filtration unit
  5.    Storage Vessel
  6.    Control Panel
  7.    Product Piping
  8.    Working Platform
  • This system consist of a closed circuit manufacturing facility from feeding of sugar / water Phase to loading the Volumetric Liquid Filling Machine.
  • The Sugar and water, are load with vacuum system or by mechanical system or manually.
  • The Sugar Syrup Vessel is supplied with high speed stirrer & electrical heating (In small model) / steam heating facility (In bigger size model) The sugar syrup is prepared at required temperature & are transferred to Manufacturing vessel by vacuum or by transfer pump.
  • The product during emulsion formation is recirculated through In-Line Homogenizer or Liquid Transfer Pump. (Optional Facility)
  • The Pump also discharges the product in the Storage Vessel.
  • The Storage Vessel is then taken to the filling area (if it is small capacity) and is connected to again Liquid Transfer Pump. Or Storage Vessel remains fixed (In bigger size) & pump transfer the float tank which is connected with filling machine.
  • The entire Plant can be operated by centralized operating panel by one operator.

SALIENT FEATURES

  • The Plant is designed to be operated only by one operator and one man.
  • All material transfers are done by vacuum or by transfer pumps.
  • All the vessels are cGMP (AISI SS 316 / 316L).
  • The Gaskets used are of cGMP Pharma food grad silicon.
  • All contact parts are of AISI SS 304 quality material (AISI SS 316 provided on demand) & finished to class 4B (Mirror) finish and are crevice free.
  • The entry of stirrer & high speed emulsifier are from top. In-line Emulsifier (as per customer choice) provided on demand. (Optional).
  • All vessels are suitable for internal pressure of 1kg. / sq. cm. and hence can be sterilized.
  • All pipes, pipe fittings and valves are of SS304 / SS316 (as per Customer requirement) seamless quality, internally electro polished, with Triclover ended joints.
  • The entire plant is equipped with CIP & SIP connections, so that customer can use this facility, if have CIP & SIP equipment.
  • All values of temperature & time of the plant are indicated digitally on the control panel. Ampere indicates on Ampere meters.
  • A micro processor based automatic operating plant can be designed as per requirement.(Optional)
  • All the inlet & outlet connections are provided with Triclover joints, which are very easy for cleaning & replacement.

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